Displaying Knives -Part 3: Gathering Tools and Materials. - By: Bill Harvey

Step 2 Gather up your tools and materials.
Do you have unfinished projects sitting around for want of a single doodad you neglected to bring home from some store of another? The difference between an enjoyable and efficient project and the incomplete one cluttering up the garage is often a matter of preparation. And while on the subject of preparation, have you cleared out a good work space for yourself? Trust me on this, if you are constantly pushing something out of the way or hunting for something that you just laid down in a pile of clutter, the project is no fun. Do you have at hand a cup, can, or glass of an appropriate beverage? If you need one, do you have a helper lined up? A few minutes spent in preparation for any project is apt to pay off many times in the doing of the project.

Your particular list of tools and materials will depend on exactly how you design the whole thing, but this ought to cover it:

TOOLS:

    a saw appropriate for cutting a wood backer board
    or
    a utility knife for cutting a cardboard backer -life is too short to use a dull blade, get a NEW one if you have any doubt. (And who am I talking to -knife collectors?)
    scissors -for cutting fabric
    drill -you got to love those rechargeable ones that come in a case with bits, driver, and sockets included
    drill bit -if you don’t have a whole set -get one in the neighborhood of 3/16 and maybe a 1/16 inch twist bit
    tape measure or equivalent
    framing square -a useful thing but you can use a big piece of paper and a straight stick as a straight-edge if you don’t have one
    wire cutter and pliers or a needle-nose pliers with cutter


MATERIALS:
    backer board -I go over your options below.
    padding
    cover fabric
    masking tape -the wide stuff makes life a little easier
    wood glue
    pine molding for shelves for folders
    things to hang the knives
    copper wire for safety cotter pins
    ribbon for handles as necessary


Step 3 Select and cut a backer board.
First off you need to decide between wood of cardboard. Wood is best but harder to cut. Cardboard is easier to find and cut, but too flimsy for any but the smallest display. My preference is toward 1/8 inch hardboard. There is a product at my home-improvement store called "Hobby Board" that is smooth on both sides. If you don’t have a table saw at hand, you can have them cut it for you at the home center store. Failing this, you can score it with a sharp utility knife (score it several times) and snap it in two.

Sorry if I seem to dwell on so mundane a subject, but selecting backer-board is critical to the success (and ease!) of this whole effort. From the least to the most, your options map out as follows:

Mat Board
ADVANTAGES
finished appearance
available in many colors
easy to cut -the framing store can cut it to exact dimensions
DISANVANTAGES
flimsy -appropriate for only small collections of small knives in small cases
it ain't chjeap
WHERE TO GET IT
art / craft supply store or a custom framing shop

Corrugated Cardboard
ADVANTAGES
cheap
easy to cut and pierce
easy to fabricate into shelves for folders etc.
DISANVANTAGES
flimsy -appropriate for only small collections of small knives in small cases
WHERE TO GET IT
small pieces are available everywhere -large pieces may require a trip to a packaging store

Foam-Core
ADVANTAGES
easy to cut and pierce
the black stuff may be attractive enough to go without upholstery
easy to fabricate - perhaps -with care and imagination, into shelves for folders etc.
DISANVANTAGES
flimsy -a little stronger then cardboard, but still appropriate for only small collections of small knives in small cases
WHERE TO GET IT
from art supply store or office supply store. White board can be found in drug stores or super stores, but black is harder to find

Door Skin (3' x 7' -1/2" plywood)
ADVANTAGES
stronger then paper things above
relatively cheep
easy to cut (score and snapping works in a pinch, but you will want to sand the edges)
available with a mahogany veneer so you can finish it to a nice hard-wood appearance
stronger -appropriate for a medium sized collection
DISANVANTAGES
tends to be splintery if not cut correctly
WHERE TO GET IT
lumberyard or home center store.

Hardboard
ADVANTAGES
strong -this is apt to be as strong as you need it to be for any size collection
DISANVANTAGES
needs to be cut and drilled correctly -HobbyBoard can be scored and snapped to a pretty good edge, but regular hardboard or pegboard needs a saw.
both materials need a drill to be pierced, (but not pegboard)
WHERE TO GET IT
lumberyard or home center store.

Peg-Board
ADVANTAGES
almost as strong as hardboard
it’s pre drilled in a nice neat grid for hanging things in a well ordered manner. (Consider the "Align to Grid" command when you tidy-up your computer desktop.)
DISANVANTAGES
needs to be cut correctly with a proppersaw
WHERE TO GET IT
lumberyard or home center store.

Hardwood Plywood
ADVANTAGES
strong !
can be finished as fine hardwood
DISANVANTAGES
expensive(and you may need to buy it in a full 4 x 8 sheet
needs to be cut carefully with a sharp saw -makes splinters otherwise
needs a drill to be pierced
WHERE TO GET IT
lumberyard or home center store.

Cut your backer board -one way or the other- to match the inside of your display case. Make it about 1/8 inch smaller then the inside dimensions of the case. If you are skillful in such matters, you might carry the padding and upholstery around the edge. This "puffiness’ might hold the board in place if you have a smallish collection. You will need to adjust the size of the board accordingly.

In Displaying Knives -Part 4: Putting it all Together., we finally do the magic! (Sadly, much in life involves more tedium, leg-work, and just general preparation then the actual fun of 'doing.')

Arguably knife making is mankind's first art. Beautiful things, knives. So beautiful that they deserve a special display. Here is HOW-TO to make the perfect display for your collection. And a necessary part of any HOW-TO is to gather up the necessary stuff. (Makes it all easier in the long run.)

Bill Harvey makes drawer and display cases for collectors and museums at Home-Museum.com.
He is also author of the COLLECTOR's HOW-TO series for dedicated collectors and hobbyists who wish to display and protect their very best stuff.


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